“Ali-Clad” Steel and Aluminium Composite Tube samples

Reduced tightly onto a steel tube core, ensuring a precise fit with excellent cutting and bending properties.

Ali-clad tube combines the strength of steel with the corrosion resistance of aluminium. This makes it a reliable choice for demanding applications. In this aluminium steel composite tube, we tightly reduce an aluminium outer tube onto a steel core. This creates a precise fit and supports excellent cutting and bending performance. Many heavy-duty applications need the strength of steel but not its poor finish or corrosion risk. Coatings such as powder coating or plating can help at first. However, these layers can scratch or chip over time. This reduces protection and can lead to bubbles or surface defects.

Ali-clad tube provides a more durable alternative. The aluminium outer layer protects the steel core while maintaining a clean, bright finish. This makes Ali-clad aluminium tube ideal where appearance and performance both matter. Each Ali-clad tube consists of a steel core and an aluminium shell. This aluminium steel composite structure creates a thicker and longer-lasting protective layer than coatings or plating alone.

We design our Ali-clad tube production process to deliver consistent mechanical performance. A poor fit between layers can cause problems during fabrication. These include splitting, slipping, or rippling of the aluminium shell. Our process prevents these issues. We ensure a precise bond between the aluminium and steel layers. This allows the composite tube to behave as a single material during cutting and bending.

To achieve this, we insert the steel core into the aluminium tube. We then pass both through a reducing mill. This reduces the outer diameter and locks the aluminium tightly around the steel along the full length. This controlled process ensures every Ali-clad tube performs reliably in fabrication and end use.

To find out more about Ali-clad tube or aluminium steel composite tube, get in touch with our team who will be happy to help.